A consumer electronics customer required an inline vision alignment solution with screw insertion. The machines specifications and requirements:

• 6 Part Colour Possibilities

• Inline conveyor

• Install Display

• Vision Alignment

• Screw Vision Insertion

• Accurate torqueing of each screw

• Maintain < 30 second cycle time

• Data Logging

VISION PART ALIGNMENT CELL

CHALLENGE

ACRP'S DELIVERED

SOLUTION

15 servo motors

• 6 - XYZ gantry for left/right side

• 2 - left/ right screw guns

• 2 - conveyor and return conveyor

• 3 - XYR alignment gantry

• 1 - Display manipulation

• 1 - Display Install

2 IDS Vision cameras

Advancetech IPC running Automation Manager Softeware

• Advantech PCIE I/O Cards

Based on first cell's performance the customer requested a second cell for their production expansion. The second machine has been deployed and integrated into their assembly process.

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